Hartridge All Makes Common Rail Pump Test

All Makes Common Rail Pump Test HF1130

The Hartridge All Makes Common Rail Pump Test Kit HF1130 has been designed to provide the diesel fuel injection service network with a comprehensive Common Rail pump test capability. This applies to both the franchised and independent workshops.

The HF1130 kit can be used to test and calibrate Bosch, Delphi, Denso and Siemens Common Rail pumps with a level of functionality as yet unseen in kits currently available. It operates in conjunction with the AVM2-PC (20hp) test bench and the Common Rail base kit HB378. Its ease of use, robustness, safety and affordability will combine to contribute substantially to workshop profitability.

HF1130

AVM2-PC Test Stand

The AVM2-PC is the Hartridge flagship test platform and utilises a PC based digital fuel metering system. Its advanced design and ease of use combine to save you time. It can be up to 50% faster than test benches that use alternative metering systems. The AVM2-PC is the platform that Hartridge will use for all new fuel injection technology including Common Rail and Electronic Unit Injection (see product brochure for further details).

HB378 Universal Common Rail Base Kit

Principally an interlocked safety guard designed to ensure operator protection from the very high pressures generated by Common Rail fuel injection

systems, the kit also includes:

Improved test oil filtration – 2 micron.
Pressure control valve to allow pump flow tests via the AVM2 metering unit.
Pressure relief valve to ‘dump’ the rail pressure if the safety is compromised.
The safety guard has been designed to become part of the test bench and should not require removal when a different type of Common Rail pump is tested (see product brochure for further details).

Main Features

All Makes capability
Tests Common Rail pump flow over the full operating range.
Enables pump solenoid resistance checks.
Facilitates precise open loop current setting of pump solenoid(s).
Allows independent current setting of up to two pump solenoids – this meets the requirements of all current and forecast future designs.
Adjustable solenoid supply voltage.
Adjustable pulse width modulation frequency.
Supported by an extensive range of pump mounting accessories.
Uses the AVM2–PC (20hp) test bench as the user interface drive and measuring device*.
Used in conjunction with the Universal CR Base Kit HB378 to ensure operator safety.

*Please note existing AVM2 users may require a software upgrade; HF1130 requires version 32 or later PC software.

Benefits

Compact size and proven user friendly design.
Rapid update of test results.
Reduces pump test time by up to 50% in comparison with other branded test benches

Product Matrix

The charts below define the products required to test the various designs of Common Rail Fuel Injection Pumps.

Independent Service Network

No.	Description	Part No.	Bosch	Delphi	Denso	Siemens
1.0	AVM2-PC Test Stand 20hp recommended to cover a wide range of applications	AVM2-PC
2.0	Common Rail bsae kit including safety cover suitable for all applications	HB378
3.0	All Makes Common Rail pump control box	HF1130
4.0	Bosch CP1 and CP3 pump mounting kit including pipes, cables, coupling and adaptor plate	HF1131
5.0	Delphi DFP1 pump mounting kit including pipes, cables, coupling and adaptor plate	HF1132
6.0	Denso HP2 and HP3 pump mounting kit including pipes, cables, coupling and adaptor plate	HF1133
7.0	Siemens pump mounting kit including pipes, cables, coupling and adaptor plate	HF1134

Delphi Authorised Network (additional requirements)

No.	Description	Part No.	Bosch	Delphi	Denso	Siemens
1.0	ETK	YDB295
2.0	ETK Interface Kit*	TBA

*Includes OCRES software upgrade, interface box and auxillary transducer kit. Please contact Delphi for exact requirements.

Denso Authorised Network (additional requirements)
Denso have specified their own controlling hardware, available direct from Denso Europe plus the following from Hartridge.

No.	Description	Part No.	Bosch	Delphi	Denso	Siemens
1.0	Denso HP2 and HP3 basic pump mounting kit	HF1120
2.0	Denso HP3 pump upgrade mounting kit	HF1121
3.0	Denso HP2 Isuzu pump upgrade mounting kit	HF1122
4.0	Denso HP4 pump mounting kit	HF1123
5.0	Denso HP0 pump mounting kit	HF1124

Denso supplied items include, ECD controller, DST-1 unit, high pressure valve block, sensors and other tooling.
Please contact Denso for the exact requirements.

Additional Accessories

To enable the installation of a wide range of fuel injection pumps we have developed an associated range of Common Rail pump mounting kits:

The fuel injection workshop can select those which are appropriate to the activity that they undertake secure in the knowledge that through the addition of subsequent kits they can expand their activity in the future. Both full and part kits are available.

HF1131 Bosch CR Pump Mounting Kit CR pump mounting accessories for Bosch applications	HF1132 Delphi CR Pump Mounting Kit CR pump mounting accessories for Delphi applications

HF1133 Denso CR Pump Mounting Kit CR pump mounting accessories for Denso applications	HF1134 Siemens CR Pump Mounting Kit CR pump mounting accessories for Siemens applications

The pump mounting kits above cover the most popular pump configurations from each manufacturer. The following additional kits are available for specific applications:

HF1113 Bosch CP1 Tang drive pump mounting kit
HF1135 Bosch CP3 Iveco pump mounting kit

Downloads

Language
All Makes Common Rail Pump Test HF1130 Brochure				N/A